Recall 21V-365: 2017–2021 New Flyer XD35, 2017–2021 New Flyer XD40 and 4 more

New Flyer of America, Inc. recall for fuel system, diesel, reported to NHTSA on May 18, 2021, covering about 3,600 vehicles.

NHTSA number
21V-365
Report date
May 18, 2021
Vehicles affected
3,600
Owners notified
Jun 28, 2021

The problem

New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.

The risk

A fuel leak in the presence of an ignition source increases the risk of a fire.

The fix

New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Recall details

ManufacturerNew Flyer of America, Inc.
ComponentFuel System, Diesel › Fuel Injection System › Fuel Rail
Recall started bythe manufacturer
NHTSA campaign number21V365000

Vehicles in this recall

VehicleModel years
New Flyer XD352017, 2018, 2019, 2020, 2021All years
New Flyer XD402017, 2018, 2019, 2020, 2021All years
New Flyer XD602016, 2017, 2018, 2019, 2020, 2021All years
New Flyer XDE352017All years
New Flyer XDE402016, 2017, 2018, 2019, 2020All years
New Flyer XDE602016, 2017, 2018, 2019, 2020All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 21V-365?

New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.

How is recall 21V-365 fixed?

New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.