Recall 20V-640: 2021 Zero DS, 2021 Zero DSR and 4 more

Zero Motorcycles Inc. recall for electrical system, reported to NHTSA on Oct 15, 2020, covering about 64 vehicles.

NHTSA number
20V-640
Report date
Oct 15, 2020
Vehicles affected
64
Owners notified
Oct 26, 2020

The problem

Zero Motorcycle Inc. (Zero) is recalling certain 2021 SR, S, DSR, DS, FX, and FXS motorcycles. The DC-DC converter has an insufficient power output margin to operate the anti-lock braking system (ABS), instruments, lights, indicators, and any accessories that are connected to the accessory outlet at once.

The risk

The DC-DC converter can shut off when its power capacity is exceeded, shutting off the ABS, instruments, and lights, increasing the risk of a crash.

The fix

Zero will notify owners, and dealers will replace the DC-DC converter, free of charge. The recall began October 26, 2020. Owners may contact Zero customer service at 1-888-841-8085. Zero's number for this recall is SV-ZMC-021-019.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Recall details

ManufacturerZero Motorcycles Inc.
ComponentElectrical System › Propulsion System › Dc/Dc Converter
Recall started bythe manufacturer
NHTSA campaign number20V640000

Vehicles in this recall

VehicleModel years
Zero DS2021All years
Zero DSR2021All years
Zero FX2021All years
Zero FXS2021All years
Zero S2021All years
Zero SR2021All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 20V-640?

Zero Motorcycle Inc. (Zero) is recalling certain 2021 SR, S, DSR, DS, FX, and FXS motorcycles. The DC-DC converter has an insufficient power output margin to operate the anti-lock braking system (ABS), instruments, lights, indicators, and any accessories that are connected to the accessory outlet at once.

How is recall 20V-640 fixed?

Zero will notify owners, and dealers will replace the DC-DC converter, free of charge. The recall began October 26, 2020. Owners may contact Zero customer service at 1-888-841-8085. Zero's number for this recall is SV-ZMC-021-019.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.