Recall 11V-431: 2010 New Flyer D35LFR, 2010 New Flyer D40LFR and 6 more

NEW FLYER INDUSTRIES LTD recall for engine and engine cooling, reported to NHTSA on Aug 22, 2011, covering about 78 vehicles.

NHTSA number
11V-431
Report date
Aug 22, 2011
Vehicles affected
78
Owners notified
Sep 1, 2011

The problem

New flyer is recalling certain model year 2010 heavy duty transit buses, models d35lfr, d40lfr, d60lfr, de40lfr, de60lfr, xd35, xde35, and xde40, manufactured from september 30, 2010, through june 3, 2011, equipped with a cummins isb, isl, isc, or isx diesel engine. The V-band clamp assembly, part numbers q187684, q187685, and q187686, used to connect the inlet and outlet cone sections to the diesel oxidation catalyst (Doc)/diesel particulate filter (Dpf) include a t-bolt which can fracture and fail when subjected to stress or load. A fracture or failure of the t-bolt may cause the clamp to loosen and the inlet or outlet sections attached to the doc/DPF housing to disconnect.

The risk

If the inlet or outlet sections disconnect, hot exhaust gases can vent prior to exiting the tailpipe, creating the risk of combustion and a fire. If both clamps fail, there is a risk in some applications that the doc/DPF housing may detach completely, creating a road hazard.

The fix

New flyer is working with cummins to identify and notify owners of the recall campaign. Repairs will be performed by authorized cummins dealers free of charge. The safety recall began on september 1, 2011. Owners may contact cummins at 1-812-377-5000 or new flyer customer services at 1-204-934-4876.

Notes

Cummins recall campaign number is c1154.new flyer's recall campaign number is r11-019.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (Tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Recall details

ManufacturerNEW FLYER INDUSTRIES LTD
ComponentEngine and Engine Cooling
Recall started bythe manufacturer
NHTSA campaign number11V431000

Vehicles in this recall

VehicleModel years
New Flyer D35LFR2010All years
New Flyer D40LFR2010All years
New Flyer D60LFR2010All years
New Flyer DE40LFR2010All years
New Flyer DE60LFR2010All years
New Flyer XD352010All years
New Flyer XDE352010All years
New Flyer XDE402010All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 11V-431?

New flyer is recalling certain model year 2010 heavy duty transit buses, models d35lfr, d40lfr, d60lfr, de40lfr, de60lfr, xd35, xde35, and xde40, manufactured from september 30, 2010, through june 3, 2011, equipped with a cummins isb, isl, isc, or isx diesel engine. The V-band clamp assembly, part numbers q187684, q187685, and q187686, used to connect the inlet and outlet cone sections to the diesel oxidation catalyst (Doc)/diesel particulate filter (Dpf) include a t-bolt which can fracture and fail when subjected to stress or load. A fracture or failure of the t-bolt may cause the clamp to loosen and the inlet or outlet sections attached to the doc/DPF housing to disconnect.

How is recall 11V-431 fixed?

New flyer is working with cummins to identify and notify owners of the recall campaign. Repairs will be performed by authorized cummins dealers free of charge. The safety recall began on september 1, 2011. Owners may contact cummins at 1-812-377-5000 or new flyer customer services at 1-204-934-4876.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.