Recall 11V-282: 2009–2010 Zero DS, 2009–2010 Zero S

ZERO MOTORCYCLES INC. recall for service brakes, hydraulic, reported to NHTSA on May 16, 2011, covering about 160 vehicles.

NHTSA number
11V-282
Report date
May 16, 2011
Vehicles affected
160
Owners notified
May 31, 2011

The problem

Zero motorcycles is recalling certain model year 2009 zero s motorcycles built from september 2, 2009 through december 22, 2009; model year 2009 zero ds motorcycles built from july 27, 2009 through december 28, 2009; model year 2010 zero s motorcycles built from february 1, 2010 through march 31, 2011; and model year 2010 zero ds motorcycles built from january 20, 2010 through march 31, 2011. The front brake caliper bracket may experience permanent deformation when subjected to high braking loads. This condition could induce misalignment of the front brake pads with respect to the front brake rotor.

The risk

Misalignment of the brake pads in relation to the rotor may cause reduced front braking performance, which could lead to a possible crash and potential injury or death of the rider.

The fix

Dealers will replace the front brake caliper bracket with a re-designed component, and replace the front brake pads in case the existing pads experienced abnormal wear. The front brake fluid will also be inspected and, if signs of overheating are noted, it will be replaced and the system will be flushed. This service will be performed free of charge. The safety recall began on may 31, 2011. Owners may contact zero motorcycles at 1-888-786-9376 ext 45.

Notes

Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (Tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Recall details

ManufacturerZERO MOTORCYCLES INC.
ComponentService Brakes, Hydraulic › Foundation Components › Disc › Pads
Recall started bythe manufacturer
NHTSA campaign number11V282000

Vehicles in this recall

VehicleModel years
Zero DS2009, 2010All years
Zero S2009, 2010All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 11V-282?

Zero motorcycles is recalling certain model year 2009 zero s motorcycles built from september 2, 2009 through december 22, 2009; model year 2009 zero ds motorcycles built from july 27, 2009 through december 28, 2009; model year 2010 zero s motorcycles built from february 1, 2010 through march 31, 2011; and model year 2010 zero ds motorcycles built from january 20, 2010 through march 31, 2011. The front brake caliper bracket may experience permanent deformation when subjected to high braking loads. This condition could induce misalignment of the front brake pads with respect to the front brake rotor.

How is recall 11V-282 fixed?

Dealers will replace the front brake caliper bracket with a re-designed component, and replace the front brake pads in case the existing pads experienced abnormal wear. The front brake fluid will also be inspected and, if signs of overheating are noted, it will be replaced and the system will be flushed. This service will be performed free of charge. The safety recall began on may 31, 2011. Owners may contact zero motorcycles at 1-888-786-9376 ext 45.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.