Recall 09V-059: 2008–2009 Kawasaki KL650E

KAWASAKI MOTORS CORP., U.S.A. recall for engine and engine cooling, reported to NHTSA on Feb 19, 2009, covering about 16,167 vehicles.

NHTSA number
09V-059
Report date
Feb 19, 2009
Vehicles affected
16,167
Owners notified
Feb 23, 2009

The problem

Kawasaki is recalling 16,167 my 2008-2009 klr 650 (Kl650e8f/l, kl650e9f/l) motorcycles. The muffler assembly is secured to the frame of the motorcycle by two bolts. It is possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts.

The risk

If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle, creating a risk of a crash resulting in injury or death.

The fix

Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. The recall began on february 23, 2009. Owners may contact kawasaki at 866-802-9381.

Notes

Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (Tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Recall details

ManufacturerKAWASAKI MOTORS CORP., U.S.A.
ComponentEngine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe
Recall started bythe manufacturer
NHTSA campaign number09V059000

Vehicles in this recall

VehicleModel years
Kawasaki KL650E2008, 2009All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 09V-059?

Kawasaki is recalling 16,167 my 2008-2009 klr 650 (Kl650e8f/l, kl650e9f/l) motorcycles. The muffler assembly is secured to the frame of the motorcycle by two bolts. It is possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts.

How is recall 09V-059 fixed?

Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. The recall began on february 23, 2009. Owners may contact kawasaki at 866-802-9381.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.