Recall 09V-041: 2005 MCI D4500, 2006–2008 MCI D4505

MOTOR COACH INDUSTRIES, INC recall for suspension, reported to NHTSA on Feb 3, 2009, covering about 103 vehicles.

NHTSA number
09V-041
Report date
Feb 3, 2009
Vehicles affected
103
Owners notified
Feb 25, 2009

The problem

Mci is recalling 103 my 2005-2008 d4500 and d4505 coaches equipped with detroit diesel series 60 engines and a zf transmission. Customers may experience a possible interference between the drive shaft u-joint bearing cap bolts and the tag axle center beam assembly.

The risk

Interference between the bearing cap bolts and the axle center beam assembly could cause the bearing cap bolts to shear, freeing the bearings and possibly releasing the drive shaft, increasing the risk of vehicle damage or a crash.

The fix

Dealers will install a tag axle suspension spacer kit and an spl250 driveshaft retrofit kit to limit the suspension travel and reduce the swing diameter of the driveshaft thereby increasing the clearance and eliminating any possible interference. The recall began on february 25, 2009. Owners may contact mci at 1800-241-2947.

Notes

Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (Tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Recall details

ManufacturerMOTOR COACH INDUSTRIES, INC
ComponentSuspension › Rear › Axle › Non-Powered Axle Assembly
Recall started bythe manufacturer
NHTSA campaign number09V041000

Vehicles in this recall

VehicleModel years
MCI D45002005All years
MCI D45052006, 2007, 2008All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 09V-041?

Mci is recalling 103 my 2005-2008 d4500 and d4505 coaches equipped with detroit diesel series 60 engines and a zf transmission. Customers may experience a possible interference between the drive shaft u-joint bearing cap bolts and the tag axle center beam assembly.

How is recall 09V-041 fixed?

Dealers will install a tag axle suspension spacer kit and an spl250 driveshaft retrofit kit to limit the suspension travel and reduce the swing diameter of the driveshaft thereby increasing the clearance and eliminating any possible interference. The recall began on february 25, 2009. Owners may contact mci at 1800-241-2947.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.