Recall 08V-121: 2000–2004 MCI G4100, 2000–2004 MCI G4500

MOTOR COACH INDUSTRIES, INC recall for suspension, reported to NHTSA on Mar 18, 2008, covering about 542 vehicles.

NHTSA number
08V-121
Report date
Mar 18, 2008
Vehicles affected
542
Owners notified
Mar 18, 2008

The problem

Mci is recalling 542 my 2000-2004 g4100 and g4500 motor coaches. Certain reworked tag axle arm assemblies had been identified with new cracks forming. Some of the tag axle arm assemblies that had previously been repaired during recalls 03v-411 or 06v458 may have been repaired with unidentified micro fractures and/or insufficient weld penetration.

The risk

If the tag axle swing arm cracks and remains undetected, the cracks can spread and potentially result in a partial or total separation of the tag axle assembly from the coach, increasing the risk of a crash.

The fix

Dealers will re-inspect and if cracks are identified or incorrect welds in the previously repaired areas, both right and left tag arm assemblies will be replaced. If no problems are identified, dealers will reinstall the existing tag axle arm assemblies with new hardware free of charge. Please note that this campaign supersedes mci's previous recalls (Please see 03v411 and 06v458). The recall began on march 18, 2008. Owner may contact motor coach at 1-800-241-2947.

Notes

Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (Tty 1-800-424-9153), or go to http://www.safercar.gov.

Recall details

ManufacturerMOTOR COACH INDUSTRIES, INC
ComponentSuspension › Rear › Axle › Non-Powered Axle Assembly
Recall started bythe manufacturer
NHTSA campaign number08V121000

Vehicles in this recall

VehicleModel years
MCI G41002000, 2001, 2002, 2003, 2004All years
MCI G45002000, 2001, 2002, 2003, 2004All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 08V-121?

Mci is recalling 542 my 2000-2004 g4100 and g4500 motor coaches. Certain reworked tag axle arm assemblies had been identified with new cracks forming. Some of the tag axle arm assemblies that had previously been repaired during recalls 03v-411 or 06v458 may have been repaired with unidentified micro fractures and/or insufficient weld penetration.

How is recall 08V-121 fixed?

Dealers will re-inspect and if cracks are identified or incorrect welds in the previously repaired areas, both right and left tag arm assemblies will be replaced. If no problems are identified, dealers will reinstall the existing tag axle arm assemblies with new hardware free of charge. Please note that this campaign supersedes mci's previous recalls (Please see 03v411 and 06v458). The recall began on march 18, 2008. Owner may contact motor coach at 1-800-241-2947.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.