Recall 05V-155: 2000–2001 Chevrolet Suburban, 2000–2001 GMC Yukon XL

GENERAL MOTORS CORP. recall for fuel system, gasoline, reported to NHTSA on Apr 14, 2005, covering about 316,508 vehicles.

NHTSA number
05V-155
Report date
Apr 14, 2005
Vehicles affected
316,508
Owners notified
Oct 19, 2005

The problem

Certain trucks and sport utility vehicles were built with fuel module reservoir assemblies that contain fuel pump wires connectors may overheat under certain operating conditions.

The risk

If the ignition circuit wire is exposed, the fuel pump fuse will blow, disabling the fuel pump and causing an engine stall or no-start condition. If sufficient heat is conducted to the pass-through connector, a hole in the connector may result, which may cause a 'service engine soon' light to be illuminated during the emission system diagnostic routine. Fuel vapor and in some cases liquid fuel may leak out of the fuel tank through the hole in the connector body. Fuel leakage, in the presence of an ignition source, could result in a fire. Also if the ignition circuit or ground wire is exposed and shorts to the fuel level sender card wires, inaccurate fuel level readings may result.

The fix

Dealers will remove the fuel tank, and remove the module reservoir assemblies from the tank, and install a new service kit free of charge. An interim letter to owners was mailed on may 25, 2005. The owners were re-notified on october 19, 2005, since parts are now availabe. Owners may contact chevrolet at 1-800-630-2438 and gmc at 1-866-996-9463.

Notes

Gm recall no. 05027. Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (Tty 1-800-424-9153), or go to http://www.safercar.gov.

Recall details

ManufacturerGENERAL MOTORS CORP.
ComponentFuel System, Gasoline › Delivery › Fuel Pump
Recall started byNHTSA (Office of Defects Investigation)
NHTSA campaign number05V155000

Vehicles in this recall

VehicleModel years
Chevrolet Suburban2000, 2001All years
GMC Yukon XL2000, 2001All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 05V-155?

Certain trucks and sport utility vehicles were built with fuel module reservoir assemblies that contain fuel pump wires connectors may overheat under certain operating conditions.

How is recall 05V-155 fixed?

Dealers will remove the fuel tank, and remove the module reservoir assemblies from the tank, and install a new service kit free of charge. An interim letter to owners was mailed on may 25, 2005. The owners were re-notified on october 19, 2005, since parts are now availabe. Owners may contact chevrolet at 1-800-630-2438 and gmc at 1-866-996-9463.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.