Recall 02V-208: 2001–2002 Toyota Highlander

TOYOTA MOTOR NORTH AMERICA, INC. recall for fuel system, gasoline, reported to NHTSA on Jul 30, 2002, covering about 154,593 vehicles.

NHTSA number
02V-208
Report date
Jul 30, 2002
Vehicles affected
154,593
Owners notified
Aug 23, 2002

The problem

On sport utility vehicles, there is a breather hose that attaches to the nozzle of the on-board refueling vapor recovery (Orvr) valve, which is located on the topside of the fuel tank. The breather hose is attached with a clamp, whose "tabs" face in the upward direction. When the vehicle was crashed under the new car assessment program (Ncap) test (I.e., 35 MPH frontal barrier crash), the clamp "tabs" contacted the underside of the body due to movement of the fuel tank, causing the nozzle to break.

The risk

In the worst case, nozzle breakage could result in fuel leakage if the vehicle rolls-over after a high speed frontal crash.

The fix

Dealers will rotate the specified clamp. Owner notification began september 23, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact toyota at 1-800-331-4331.

Notes

Also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-DOT (1-888-327-4236).

Recall details

ManufacturerTOYOTA MOTOR NORTH AMERICA, INC.
ComponentFuel System, Gasoline › Storage › Tank Assembly › Mounting
Recall started bythe manufacturer
NHTSA campaign number02V208000

Vehicles in this recall

VehicleModel years
Toyota Highlander2001, 2002All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 02V-208?

On sport utility vehicles, there is a breather hose that attaches to the nozzle of the on-board refueling vapor recovery (Orvr) valve, which is located on the topside of the fuel tank. The breather hose is attached with a clamp, whose "tabs" face in the upward direction. When the vehicle was crashed under the new car assessment program (Ncap) test (I.e., 35 MPH frontal barrier crash), the clamp "tabs" contacted the underside of the body due to movement of the fuel tank, causing the nozzle to break.

How is recall 02V-208 fixed?

Dealers will rotate the specified clamp. Owner notification began september 23, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact toyota at 1-800-331-4331.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.